New Japan HAMAMATSU Hamamatsu C10559-01 Point Light Source LED Machine Irradiation Head L11921-420

 Service life Compared with traditional UV curing equipment, the service life of the mercury lamp is only 800-3000 hours, and the service life of the UV LED ultraviolet curing system can reach 20,000-30,000 hours. The LED method can be lit only when ultraviolet light is needed. When DUIY=1/5 (preparation time=5 irradiation time=1), the service life of the LED method is equivalent to 30-40 times that of the mercury lamp method. Reduce the time to replace the bulb: improve production efficiency, but also very energy-saving. When the traditional mercury lamp curing equipment is in operation, because the mercury lamp starts slowly and the opening and closing affects the bulb life, it must be lit all the time, which not only causes unnecessary power consumption but also shortens the working life of the mercury lamp.

No heat radiation. High-power LEDs do not emit infrared light. The surface temperature of the irradiated product rises below 5°C, and the traditional mercury lamp method of ultraviolet curing machine generally raises the surface of the irradiated product by 60-90°C, which causes the positioning of the product to shift, resulting in product failure. The UV-LED curing method is most suitable for thermally sensitive and high-precision bonding process requirements such as plastic substrates, lens bonding, electronic products, and fiber optic cables.

Environmental protection and pollution-free The traditional mercury lamp curing machine uses a mercury lamp to emit light. There is mercury in the bulb, which makes waste disposal and transportation very troublesome, and improper handling can cause serious pollution to the environment. The LED curing machine uses semiconductors to emit light, and there is no pollution to the environment. Therefore, the use of LED curing machine is more environmentally friendly.

  Super-intensity Illumination Using high-power LED chips and special optical design, the ultraviolet light achieves high-precision and high-intensity irradiation; the ultraviolet light output reaches the irradiation intensity of 8600mW/m2. Using the latest optical technology and manufacturing process, it has achieved a higher intensity output and uniformity that is more optimized than the traditional mercury lamp irradiation method, which is almost twice the luminosity of the traditional mercury lamp method, so that the UV adhesive is cured faster and shortened The production time has greatly improved the production efficiency. When the traditional mercury lamp type point light source curing machine increases the irradiation channel, the increase of the channel will cause the output energy of a single irradiation channel to decrease. With LED-type irradiation, each irradiation head emits light independently, and the irradiation energy is not affected by the increase in the channel, and is always kept at the maximum value. Because of its super concentrated illuminance, compared with mercury lamps, UV LED shortens the irradiation time of the operation and improves the production efficiency.

Low energy consumption UV LED method is more than 10 times higher than the effective luminous efficiency of mercury lamp method.

Simple installation and space saving The volume of the LED curing machine is only 1/5 of the size of the traditional curing machine, which makes the installation of the equipment easier and reduces the footprint of the production site. Highly reliable design From circuit design, optical design, system optimization to components The selection and implementation of ST-LED's consistent high-reliability design concept ensures the stability, reliability and curing consistency of the equipment. Market product classification: Currently on the market there are mainly: UV-LED point light source curing machine, UV-LED line light source curing machine, UV-LED surface light source curing machine, portable UV-LED curing device. [Ultraviolet lamp] No matter whether it is irradiated effectively or not, the mercury lamp needs to be continuously lit, and the power is always consumed. The UV LED method consumes power only during irradiation, and almost zero power consumption during standby. A simple calculation can be made. The electricity saved by each point light source curing machine: 270 (watts) * 8 (hours) * 365 (days) = 800 (kilowatt hours). It can be seen that only the cost of electricity consumption per year is enough. Thousands of savings. Not only that, by saving electricity, each car can indirectly reduce carbon dioxide emissions by 1.4 tons per year, which is equivalent to the annual exhaust of a car.